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**TEF508CPV Automatic Tube End Finish Machine**
**Description:**
The TEF508CPV is an advanced automatic tube end finish machine designed for precision deburring, flaring, and beading of metal tubes. It offers a comprehensive solution for preparing the ends of round metal tubes with high accuracy and efficiency.
**Model:**
TEF508CPV
**Application:**
This machine is ideal for processing both the inside and outside of metal round tube ends, making it suitable for industries such as automotive, aerospace, and HVAC.
**Introduction:**
With the TEF508CPV, you can easily prepare tube ends with a bead or flare, or simply deburr and square them. The machine is versatile, capable of performing all these functions with just a change of tooling, making it a highly efficient choice for various applications.
**Main Specifications:**
- Dimensions: 580 x 820 x 1200 mm
- Weight: 350 kg
- Power Supply: 380V ±10%, 50Hz/60Hz, three-phase
- Power: 4.5 kW
- Air Pressure: 0.4–0.8 MPa
- Clamping Mode: Pneumatic
- Clamping Force: ≥10 kN
- Rotation Axis: Servo Motor, 2.0 kW
- Forward Axis: Servo Motor, 2.0 kW
- Tube Position Axis: Servo Motor, 0.2 kW
- Coaxiality of Rotation Spindle with Clamping Shaft: ≤0.02 mm
- Forward Axis Positioning Accuracy: ≤0.01 mm
- Forward Axis Repeat Positioning Accuracy: ≤0.01 mm
- Rotation Axis Deflection: ≤0.01 mm
- Control Mode: Digital Control
- Control Variables: Clamp opening/closing, rotation axis direction/speed, forward axis origin/enable position/feed position/limit position/speed, position axis origin/feed position/speed, positioner plate opening/closing
**Capacity:**
- Tube OD for Chamfer/Squaring/Deburring: Φ6–50 mm
- Tube WT for Chamfer/Squaring/Deburring: ≤10 mm
- Tube OD for Flaring: Φ3–50 mm
- Tube WT for Flaring: Stainless Steel 0.4–1 mm, Aluminum Alloy 0.5–1.5 mm
- Flaring Method: Eccentric Inner Diameter Rotary Swage
- Tube OD for Beading: Φ6–45 mm
- Tube WT for Beading: Stainless Steel ≤0.5 mm, Aluminum Alloy ≤1 mm
- Beading Method: Inner Diameter Rotary Swage
- Minimum Tube Clamp Length: 10 mm (varies based on material and wall thickness)
- Tube Material: Various titanium alloys, stainless steel, aluminum alloy
**Features:**
1. One clamping operation completes squaring, deburring, and chamfering simultaneously.
2. Quick die changes allow for efficient flaring and beading processes.
3. Cylinder clamping ensures tight gripping while minimizing damage to the tube.
4. Thin clamps and dies enable processing of tubes as short as 10 mm.
5. Forward axis uses digital control with absolute value servo motor for precision.
6. Rotation axis allows variable speed control, suitable for different materials.
7. Tube position axis provides accurate length control using an absolute value servo motor.
8. Fully automatic operation with foot switch activation, automatic feed, and reset.
9. Eccentric flaring center supports multiple sizes and wall thicknesses.
10. Chamfer/deburring tools can double as flaring dies, reducing die specifications and replacement time.
**Main Components:**
1. Top spindle with excellent opening, ideal for complex bent tubes.
2. Servo-controlled motor for precise spindle movement.
3. Front-mounted clamp that securely holds tubes as short as 10 mm.
4. Smart chip groove in the clamp for smooth dust removal.
5. Tube feed stopper automatically rises when the spindle moves forward.
6. Organic glass protective cover and waste box for safety and waste collection.
**Tooling:**
1. **Flaring Center:** An eccentric shaft that allows for multiple sizes and wall thicknesses of flaring.
2. **Flaring Dies:** Can also be used for chamfering, deburring, and squaring, reducing die complexity.
3. **Squaring/Deburring Head:** Adjustable blade positions allow one set of blades to handle various tube dimensions and wall thicknesses.
4. **Beading Head:** Used with beading tips or arbor, capable of processing tubes as small as 6 mm.
This machine is an essential tool for any workshop looking to streamline their tube end finishing process with high precision, versatility, and ease of use.