Tow Truck,shacman truck cabin SHACMAN X9,truck for sale Kaili Special Automobile Co., Ltd , http://www.kailiwei.co.ke
Twin Screw Color Masterbatch Compounding Pelletizing Extruder
Product Description:
A color masterbatch is a concentrated formulation consisting of high proportions of pigments, additives, and thermoplastic resins. It is designed to provide excellent wetting and dispersion properties, ensuring compatibility with the base material. For example, it can be made by combining a carrier resin (such as PP/PE/PET/PVC) with pigment and additives.
The ATE Series Co-rotating Parallel Twin Screw Extruder is commonly used to produce this type of color masterbatch. The extruder consists of motor drive, torque distribution gearbox, processing section, temperature control units, die section, and downstream pelletizing system.
Specification:
1. ATE Series Compounding and Granulating Line for Color Masterbatch
- Process: Color masterbatch compounding and granulating
- Application: 50-60% PP/PE/PVC/PET, 40% pigment, 8% additives
- Output: 40-500 kg/h, depending on raw material condition, formulation, and processing parameters
2. Main Machines in the Production Line
- SHR500A High Speed Mixer
- Screw Loader
- Main Feeder
- ATE Series Twin Screw Extruder
- Electric Control System (cabinet)
- Strands Pelletizing System / Under-water Pelletizing System
- Vibrating Screen
- Product Hopper
Introduction of ATE Twin Screw Extruder:
The ATE Twin Screw Extruder is built using modular design principles, with standardized components that ensure stable and reliable performance. This modular approach allows for highly customized solutions tailored to specific customer requirements. Based on different torque levels, the ATE series offers both basic and efficiency types.
The process section includes barrels, screw shafts, screw elements, and individual heating and cooling units. Barrels and screw elements are designed in a block structure, enabling flexible configuration for optimal performance.
Key Features:
- Block structure allows for optimized screw element sequencing, achieving processes such as conveying, plasticization, compounding, dispersion, homogenization, degassing, and pressure building.
- Different barrel types are available based on process needs, including feeding barrels, side feeding barrels, closed barrels, open-top barrels, and vacuum vent barrels.
- Barrels can be made from nitride steel or bimetallic steel, depending on application requirements.
- Multiple cutting systems can be integrated, such as strands pelletizing, hot-face cutting, and under-water pelletizing.
- The electrical control system supports both instrument control and PLC control, with key components sourced from European brands for stability and reliability.
Main Technical Specifications:
| Machine Size | Screw Diameter (mm) | L/D | Max Screw Speed (rpm) | Motor Power (kW) | Torque per Shaft (Nm) | Specific Torque (T/A³) | Throughput Rate (kg/h) |
|--------------|---------------------|-----|------------------------|------------------|-----------------------|-------------------------|------------------------|
| ATE35 | 35.6 | 36-44 | 600 | 15 | 115 | 4.2 | 40-80 |
| ATE52 | 51.4 | 36-44 | 600 | 55 | 415 | 5.2 | 120-150 |
| ATE65 | 62.4 | 36-44 | 600 | 90 | 675 | 4.8 | 250-350 |
| ATE75 | 71 | 36-44 | 600 | 132 | 990 | 4.6 | 350-500 |
Advantages of Color Masterbatch:
1. High concentration of pigment
2. Excellent dispersion, good heat resistance, high color fastness, and stable performance with bright colors
3. Non-toxic and environmentally friendly
4. Compatible with various materials like PE/PP/PS/ABS/HIPS/PVC/TPR
5. Wide applications including blow molding, film blowing, injection molding, extrusion, spinning, and cable sheathing
6. Extensive industrial use in office automation, household appliances, packaging, textiles, sheets, pipes, medical devices, and toys
Advantages of the Production Line:
1. Produces high-quality and high-volume filler masterbatch
2. Operates with high efficiency
3. Features advanced computerized automation for improved productivity and consistency
This extruder line is ideal for manufacturers looking to produce high-performance color masterbatches efficiently and reliably. With its customizable design, advanced technology, and wide range of applications, the ATE Series is a top choice for modern production environments.