Introduction to JIS G3458 Alloy Steel Boiler Tube Standard Specifications

The JIS G3458 standard outlines the specifications for heat-resistant alloy steel pipes used in high-temperature applications, such as heaters and boiler tubes. These pipes are designed to withstand extreme thermal conditions while maintaining structural integrity and durability over time.

Production Method:

Grade Heat Treatment
STPA 12 Low temperature annealing, isothermal annealing, full annealing, normalizing, or normalization followed by tempering
STPA 20
STPA 22
STPA 23 Low temperature annealing, isothermal annealing, full annealing, or tempering after annealing
STPA 24
STPA 25
STPA 26 Isothermal annealing, full annealing, or normalization followed by tempering

Chemical Composition:

Grade Chemical Composition (%)
C Si Mn P S Cr Mo
STPA 12 0.10–0.20 0.10–0.50 0.30–0.80 ≤0.035 ≤0.035 - 0.45–0.65
STPA 20 0.10–0.20 0.10–0.50 0.30–0.60 ≤0.035 ≤0.035 0.50–0.80 0.45–0.65
STPA 22 ≤0.15 ≤0.50 0.30–0.60 ≤0.035 ≤0.035 0.80–1.25 0.45–0.65
STPA 23 ≤0.15 0.50–1.00 0.30–0.60 ≤0.030 ≤0.030 1.00–1.50 0.45–0.65
STPA 24 ≤0.15 ≤0.50 0.30–0.60 ≤0.030 ≤0.030 1.90–2.60 0.87–1.13
STPA 25 ≤0.15 ≤0.50 0.30–0.60 ≤0.030 ≤0.030 4.00–6.00 0.45–0.65
STPA 26 ≤0.15 0.25–1.00 0.30–0.60 ≤0.030 ≤0.030 8.00–10.00 0.90–1.10

Mechanical Properties:

Grade Mechanical Properties
Tensile Strength Yield Point or Proof Stress Elongation (%)
kgf/mm² {N/mm²} kgf/mm² {N/mm²} No. 11 or No. 12 Test Piece No. 5 Test Piece No. 4 Test Piece
Longitudinal Transverse Longitudinal Transverse
STPA 12 39 {382} min. 21 {206} min. 30 min. 25 min. 24 min. 19 min.
STPA 20 42 {412} min. 21 {206} min. 30 min. 25 min. 24 min. 19 min.
STPA 22 42 {412} min. 21 {206} min. 30 min. 25 min. 24 min. 19 min.
STPA 23 42 {412} min. 21 {206} min. 30 min. 25 min. 24 min. 19 min.
STPA 24 42 {412} min. 21 {206} min. 30 min. 25 min. 24 min. 19 min.
STPA 25 42 {412} min. 21 {206} min. 30 min. 25 min. 24 min. 19 min.
STPA 26 42 {412} min. 21 {206} min. 30 min. 25 min. 24 min. 19 min.

These specifications ensure that the materials meet the required performance levels under high-temperature conditions. The JIS G3458 standard is widely recognized in industries where reliability and safety are critical, such as power generation, petrochemicals, and industrial heating systems. By following these standards, manufacturers can produce boiler tubes that are both durable and efficient, contributing to the overall performance and longevity of the equipment they support.

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