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Formlabs is thrilled to announce the launch of the Form 4B, our latest innovation in resin 3D printing that sets a new benchmark for speed, precision, and reliability in the dental industry. The Form 4B represents a significant leap forward in stereolithography (SLA) technology, building on years of groundbreaking advancements in hardware, software, and materials science.
What truly sets the Form 4B apart is its unprecedented speed. It can print a model every minute without sacrificing dimensional accuracy or surface finish. This remarkable capability transforms dental workflows by allowing dentists and orthodontists to complete print jobs up to four times faster than with any other Form Series printer, whether printing one piece or filling the entire build platform.
The Form 4B integrates a brand-new print engine with an expanded library of Formlabs Dental materials, featuring over 15 specialized resins tailored for dental applications. Additionally, new accessories and enhanced post-processing solutions elevate the user experience, reinforcing Formlabs' commitment to "Dentistry Made Easier."
For those eager to explore the Form 4B, we invite you to register for our upcoming webinar, "Product Demo: Form 4B+ Dental 3D Printer," where we'll showcase the latest breakthroughs in dental 3D printing technology.
Since 2019, Formlabs has been dedicated to empowering dental professionals with advanced 3D printing tools. With the introduction of the Form 4B, we continue to push the boundaries of what's possible. This printer is designed to operate at the pace of a dental cleaning, ensuring patients never have to wait long for their custom appliances. By collaborating closely with dental experts, we've addressed critical pain points in the 3D printing process and refined our offerings to streamline operations and boost productivity.
The Form 4B boasts impressive print speeds of up to 100 mm per hour, optimized dental materials, and exceptional surface accuracy, enabling faster production times, increased build volume, and unmatched precision across the entire build platform. These enhancements empower dental professionals to achieve more in less time, accelerating workflows and maximizing output.
One of the standout features of the Form 4B is its groundbreaking Low Force Display (LFD) Print Engine. This innovative system combines ultra-high power LEDs, collimating lenses, optical filters, and a robust liquid crystal display to cure each layer of resin almost instantaneously, regardless of part size or quantity. This means that print speeds are no longer influenced by how much of the build platform is utilized—whether printing one part or a full platform, the print time remains consistent.
Take, for example, the creation of retainers, which can now be completed in under 30 minutes. Similarly, up to eight occlusal splints and nightguards can be printed in just 35 minutes, allowing patients to leave the office with their new appliance the same day. These rapid print speeds translate into significant time savings, enabling dentists and orthodontists to focus on more valuable tasks.
Form 4B's speed is complemented by its unparalleled accuracy. Dental appliances demand precision to ensure a perfect fit every time, whether for restorative models or final restorations. The Form 4B achieves industry-leading surface accuracy consistently across the build platform, delivering flawless results every time. Its Light Processing Unit (LPU) provides a 50 µm XY resolution, ensuring smooth surfaces and fine details for premium dental appliances. Moreover, the optical uniformity of the LPU guarantees identical prints regardless of their position on the build platform.
In terms of reliability, Form 4B excels with its rigorous quality control process. Each printer undergoes 60 functional checks before leaving the factory, ensuring consistency and high performance. Additionally, Formlabs' print optimization team has spent years refining settings for each material, guaranteeing reliable prints even for complex geometries. Components like the Resin Tank and Build Platform have been re-engineered for smoother operation and extended durability, supporting continuous high-volume printing.
The Form 4B also introduces automatic diagnostics and integrated sensors that monitor print conditions, alerting users to potential issues before they arise. This proactive approach ensures minimal downtime and consistent performance, even in demanding environments.
Dental professionals require materials that prioritize clinical performance, comfort, and fit. Formlabs offers a comprehensive catalog of over 15 materials specifically designed for dental applications, including biocompatible resins for denture teeth and temporary All-on-X appliances, surgical guides, and flexible or rigid occlusal splints. Three new materials are now available, with discounted pricing for Form 4B users.
To accommodate diverse printing needs, the Form 4B also supports Open Platform, allowing users to explore additional certified third-party materials and customize print settings. This flexibility empowers users to experiment with a wider range of materials and achieve optimal results tailored to their specific requirements.
Feedback from beta testers has been overwhelmingly positive. Stephan Kreimer, a master dental technician, praised the Form 4B's ease of use and significant improvement in print speed and quality. Dr. Christopher Baer, a practicing dentist, highlighted the printer's ability to produce models rapidly and accurately, streamlining workflows and enhancing patient satisfaction. Similarly, Christina Rivet from Hybridge Implants noted the printer's impressive speed and precision, particularly in handling demanding applications like implant models.
The Form 4B exemplifies the perfect balance of speed and accuracy, offering dental professionals a powerful tool to meet the demands of modern dentistry. With its enhanced print engine, expansive material library, and intuitive user experience, the Form 4B is poised to revolutionize dental 3D printing. For those interested in experiencing the Form 4B firsthand, we encourage you to request a free sample part or contact a dental specialist to learn more about how this printer can transform your practice.