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Over the past several years, professionals in the cement industry have discovered substantial advantages by employing indoor drones for gathering visual data. These drones have proven to be highly effective tools for inspectors who need to regularly examine critical components like cyclones and slurry tanks. The ability to collect detailed visual insights without physically entering these assets has been transformative.
For instance, consider assets such as cement and clinker silos, slurry tanks, cyclones, tertiary air ducts, kilns, storage units, and conveyor belts—all of which require periodic inspection. Traditionally, inspectors would have to manually navigate these spaces using scaffolding or rope access, exposing them to risks associated with confined environments. Now, advanced indoor drones can perform these tasks autonomously, providing high-resolution imagery and identifying potential issues like corrosion or structural damage.
One notable benefit lies in safety improvements. By deploying drones instead of humans into hazardous areas, companies have dramatically reduced workplace accidents. A prime example comes from a global cement manufacturer that saved $50,000 during one inspection by utilizing an indoor drone. This saving stemmed primarily from cutting down on both preparation times and scaffold costs. Additionally, drones can complete inspections faster than manual methods, reducing total inspection duration by half in many cases.
Another significant advantage is enhanced accessibility. Certain parts of equipment might otherwise remain unexamined due to their challenging locations. However, drones equipped with protective cages can maneuver effortlessly into tight spots, capturing comprehensive visuals that highlight any anomalies. For example, during a recent inspection of a slurry tank, operators used a drone to closely examine the agitator arm mechanism. The resulting images confirmed its integrity, avoiding unnecessary repairs.
Moreover, the quality of visual data obtained through drones surpasses traditional photography. Inspectors can zoom in on specific elements within an asset, ensuring precision in defect detection. Take another scenario where inspectors accessed the upper section of a refractory unit to assess its structural stability. Thanks to the drone’s detailed footage, they confirmed the soundness of the roof-wall junctions, averting potential collapses.
Beyond immediate inspections, drones facilitate more frequent assessments, aiding in predictive maintenance strategies. Administrators gain real-time insights into operational conditions, optimizing production schedules and extending machinery lifespan. Furthermore, best practices recommend techniques like tethering drones with fishing lines to prevent loss in dusty settings and keeping flight durations brief to minimize dust disruption.
In summary, integrating indoor drones into cement industry workflows offers multiple benefits including improved safety, cost efficiency, better accessibility, superior image quality, and streamlined operational oversight. As technology continues advancing, we can expect even greater innovations shaping future industrial practices.