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Domestic wire cutting machine is indeed a specialty of China. Except in mainland China, there is no manufacturer of such machine tools. If there is no fundamental difference between the principle and the structure of the machine tool host, there is no significant difference. The advantages and disadvantages of various machine tools are reflected in the level of accuracy, the stability of the accuracy and durability, the degree of fineness of the machined parts, the quality and reliability of the key components.
How to choose a wire cutter?
Domestic wire cutting machine is indeed a specialty of China. Except in mainland China, there is no manufacturer of such machine tools. If the machine tool host is concerned, no matter how the principle and structure, there is no significant difference between the essentials. The advantages and disadvantages of various machine tools are reflected in the level of accuracy, the stability of the accuracy and durability, the degree of fineness of the machined parts, the quality and reliability of the key components. As for the many processing weaknesses in the rapid reciprocation of ribbons, no one has yet been able to make a breakthrough change in the mechanical structure of the mainframe. The operation and control system generally has the following three categories: discrete components, which have gradually faded out, accounting for 1% to 1.5% of the total social possession, and the operating rate is relatively low. Second, the single-board machine type is the main body of current service delivery, accounting for about 85% of the total amount of society, and is the main force for the completion of line cutting tasks. Third, PC-based, to achieve a _set_ control, to achieve direct display of graphics and tracking, to achieve a full interface control, more convenient, more intuitive, there are currently a dozen popular versions, there is no one to form an absolute advantage. The PC model accounts for about 15% of social possession.
First, the control system of the single board machine is prosperous in the market. The main advantages are:
1. The functional resources of the SBC have been fully utilized and it has become a masterpiece in the field of SBC applications.
2, low price of single board machine, high reliability.
3, the market has been sharpened, the technology is mature and perfect.
4. The operator group has a high degree of knowledge and is suitable for the thinking inertia of the operating team. The disadvantage is that in addition to manual programming, other latent programming methods and wire-to-wire transmissions. No screen display and graphic tracking. The amount of data stored is limited and it is not possible to directly make digital changes to the machining parameters.
Second, the PC-based control system has been recognized and praised by many users. Its advantages are:
1, in line with the general trend of technology, especially the development and application of computer technology.
2. Off-the-shelf machine configuration and operation platform, the manufacturer only needs to develop the programming control program and system interface separately.
3, programming and machine control integration, eliminating the worry of transmission and storage.
4. The prompt and convenient color display system and graphical display tracking give the user an intuitive and authentic feel.
5, the convenience of the transformation and upgrading is also very charismatic. Its disadvantage is that most of the PC's resources are not fully utilized. To make the natural use environment and power supply conditions more stringent, the main board and main parts market have a shorter period of time. Make the whole batch production and repair difficult. It is estimated that the SBC and PC control systems will coexist and compete for a longer period of time.
Third, the future of wire cutting machines, molybdenum wire, rapid reciprocating wire will continue, the current cooling liquid will appear qualitative changes due to the increase in environmental protection; control will be more humane, convenient, the scope of application will be more extensive. Manual control box operation, even wireless manual control box will be widely used, the process parameters will focus on solving the five major issues:
1. Stable accuracy of 0.01 or more;
2. The dilute and uninhibited commutation stripes;
3. Stable and practical and continuous silk cutting efficiency of 120mm2/minute or more;
4. Continuous wire like aluminum and steel,
5. Tension system suitable for rapid reciprocating walking.
6. The small taper machine (6 degrees) is more convenient to operate, and the small taper function will become a standard accessory. Higher accuracy and stability. Large taper machines (30 degrees or more) will be more specialized.
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